Views: 0 Author: BOAO LASER CHINA Publish Time: 2024-11-15 Origin: Site
Robotic laser welding machine is an advanced automated welding equipment that uses laser as a heat source and achieves high-quality welding of metal workpieces by precisely controlling the focus and movement of the laser beam.
Working Principle
The working principle of the robot laser welding machine is to generate a high-energy-density laser beam through a laser. These laser beams are focused through an optical lens system, and then focused on the workpiece, causing the workpiece to partially melt and form a weld. During the welding process, the robot's visual system or sensor will accurately locate the position of the welding parts, and the path planning program will guide the robot's movement to ensure that the laser welding head moves on the workpiece according to the required path. At the same time, the robot system will also monitor the welding process in real time to ensure that welding parameters such as laser power, focus position and focal length are within the correct range to maintain welding quality.
Main features
High precision: The robot laser welding machine can achieve high-precision welding, and its repeated positioning accuracy can usually reach 0.05mm or even higher, which is very important for workpieces that require precision welding.
High efficiency: Laser welding technology, with its high energy density and low heat-affected zone, can achieve rapid welding, thereby improving production efficiency.
High quality: The weld quality of laser welding is high, and defect-free welding can usually be achieved, which is of great significance for ensuring the reliability and safety of the product.
Flexibility: The robot laser welding machine can adopt different welding process methods, such as deep fusion welding or heat conduction welding, according to different materials and weld shapes.
Application fields
Automobile manufacturing: Automobile manufacturing is one of the most widely used fields for robotic laser welding machines. Laser welding technology can improve the welding quality of automotive parts, reduce production costs, and shorten production cycles.
Aerospace: In the field of aerospace, robotic laser welding machines can be used to manufacture lightweight, high-strength metal structural parts, such as aircraft wings, engine parts, etc.
Medical devices: Medical device manufacturing has extremely high requirements for product precision and quality. Robotic laser welding machines can be used to manufacture various precision medical devices, such as surgical instruments, stents, etc.
Electronic industry: In the electronics industry, robotic laser welding machines can be used to manufacture various electronic components, such as integrated circuits, sensors, etc.
Home appliance manufacturing: Laser welding technology can be used to weld metal shells and internal structural parts of home appliances such as refrigerators, washing machines, and air conditioners.
Construction industry: Robotic laser welding machines can be used to manufacture steel structures, curtain walls and other building components.
Development trend
Intelligence: The future robot laser welding machine will be more intelligent, with stronger self-learning and adaptability, and can automatically adjust welding parameters and path planning according to different welding tasks.
Networking: With the development of Internet of Things technology, the robot laser welding machine will realize networking communication with other equipment in the factory, and realize remote monitoring and management of the production process.
Multifunctionality: The future robot laser welding machine will not only have welding functions, but may also integrate other processing functions such as cutting and grinding, so as to achieve multiple uses of one machine.