5axis Automatic Laser Cladding Machine
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Beijing Boao Laser Technology C.,Ltd.
T:  86-10-82895922
M: 86-13910058345(Wechat&WhatsApp)
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Address: Room 206/207/208/209, Building 2 , No:19 Jiancaicheng Middle Road, Xisanqi Haidian District , Beijing ,China,100096
Email: sales@boaolaser.com
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5axis Automatic Laser Cladding Machine

The 5-axis automatic laser cladding machine is an advanced metal surface treatment technology equipment, which combines laser cladding technology and 5-axis automatic control technology, and is able to realise accurate and efficient cladding processing of complex workpieces.
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*Laser Power : 1500W/2000W/3000W/6000W

*laser Source : Raycus Fiber ,China

*Laser Cladding Head

*Servo Motor System

* Working Life 100000 Hours

* No Consumptive Materials

*Cladding Spot  : 1.2mm-4.0mm

*Output Powder : 10~150g/min

*Single Layer Thickness : 0.1-1.5mm

 5Axis Automatic  Control by Software

 4 Axis manual Control by Joystick

X=600mm, Y=400mm , Z=400mm,  Rotating Axis D120mm

Laser head: +-120 degree rotating

Joystick Control X , Y ,Z, Rotating Axis


Basic Composition

  1. Laser generator: generates high-energy laser beam as the energy source for the cladding process.

  2. Beam transmission system: Transmit the laser beam generated by the laser generator to the cladding head to ensure the stability and accuracy of the laser beam.

  3. Cladding head: focuses the laser beam onto the surface of the workpiece to achieve laser cladding processing.

  4. Table and 5-axis control system: the table is used to place the workpiece to be processed, and the 5-axis control system realises the precise control of the table and the cladding head to ensure the flexibility and accuracy of the process.

  5. Powder feeding system: The metal alloy powder is transported to the cladding area and synchronised with the laser beam to form the molten pool.


    Working Principle

The working principle of the 5-axis automatic laser cladding machine is to generate a high energy laser beam through the laser generator, which is transported to the cladding head through the beam transmission system. The cladding head focuses the laser beam on the surface of the workpiece, while the powder feeding system transports the metal alloy powder to the cladding area. The laser beam and the metal alloy powder are synchronously applied to the surface of the workpiece, resulting in rapid melting of the workpiece surface material and the formation of a molten pool with the metal alloy powder. The molten pool solidifies rapidly in a very short time, forming a high-strength, high-hardness cladding layer.


Technical characteristics

  1. High precision: 5-axis automatic control system can achieve precise control of the workpiece and the cladding head, ensuring the stability and accuracy of the process.

  2. High efficiency: laser cladding technology has the advantages of high efficiency, energy saving and environmental protection, which can significantly improve the processing efficiency.

  3. Wide range of applications: It is suitable for cladding all kinds of complex workpieces, including high-performance parts in the aerospace, petroleum, chemical, automotive, electric power and other industries.

  4. Superior performance: the cladding layer has superior performance such as high strength, high hardness, wear resistance, corrosion resistance, high temperature resistance, etc., which can significantly improve the service life and performance of the workpiece.微信图片_20240621154104


Technical Parameters

Model

BFW1500/BFW2000/BFW3000/BFW6000

Laser Type

CW FIBER LASER  

Laser Wavelength

1060nm

Laser Maximum Power

1500W/2000W/3000W/6000W

Welding Spot

1.2mm-4.0mm

Output Powder

10~150g/min

Total Power Consumption

8kw /10KW /12KW /14KW

Cooling System

Water Cooling

working time

24 Hours

Environment temperature

0-35°C

Power requirements

380V/3 Phases /50Hz or 60Hz

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Product Application

1. Aerospace & Military Industry: Widely used in titanium alloy, nickel-based super alloy, precipitation hardening stainless steel and other materials of aviation components, such as engine blades, leaf crowns, brakes and other welding repair.

2. Casting Industry: Can be used for cast iron surface cladding alloy, casting defect repair, low thermal effect, metallurgical combination, suitable for ductile iron, gray iron defect repair.

3. Mold Industry: Solve the problem that the large mold can not work on the table, and the fixed laser can not be repaired on the site.

4. Screw Product: It is used for abrasion resistance surfacing welding of screw edge and repair welding of damage caused by later use.

5. Machinery Industry:Engine parts repair (engine housing, crankshaft), gearbox parts repair (shaft, tooth), air compressor parts hydraulic rod parts repair (cylinder liner, hydraulic rod), construction machinery, mining machinery parts repair.


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 E-mail: sales@boaolaser.comandy@boaolaser.com